About AAC PLANT

AAC Plant Introduction:

Autoclaved Aerated Concrete (AAC) Block, also called Light Block, used siliceous (fly ash, sand, slag) and calcareous (lime & cement) as the main raw materials, which through the process of batching, pouring, curing, cutting, autoclaving, separating and packing to make into the final products. It is new type & environmental construction material and widely used for industry and civil building construction. AAC Block is the most mature technology of production and application in the worldwide nowadays.

AUTOTHERM AAC Plant Advantages:

• Fully Automatic Programmable/ Semi- Auto/ Manual Functions
• Cutting machine adopt frame shaking and cutting, which is most reliable designing;
• Turning table peeling six-sides successfully for aac block cake;
• High Reliability
• International Std. Rigid Construction
• SCADA Control Systems, PLC & Motors are Siemens - Germany  make
• Hydraulic Systems made with YUKEN- Japan
• Control switches made with Schneider - Germany
• 12 Months Warranty given Internationally
• Lifetime AMCs, Services and Support

Models	AutoBrick 12-F/S/M	AutoBrick 25-F/S/M	AutoBrick 50-F/S/M	AutoBrick 100-F/S/M	AutoBrick 150-F/S/M	AutoBrick 200-F/S/M	AutoBrick 300-F/S/M	AutoBrick 500-F/S/M
Annual Production Capacity (m3/Annum)	12,500	25,000	50,000	100,000	150,000	200,000	300,000	500,000
Daily Production Capacity (m3/Day)	25	50	100	250	400	500	800	1500
No. of Blocks Production/ Day (Based on  Block Size : 600x200x200mm) (Nos.- Approx.)	1,250	2,500	5,000	10,000	15,000	20,000	30,000	50,000
Power(KW)	100	150	250	450	500	600	800	1200
Raw Materials	Fly Ash+ Cement+ Sand/ Gypsum + Lime	Fly Ash+ Cement+ Sand/ Gypsum + Lime	Fly Ash+ Cement+ Sand/ Gypsum + Lime	Fly Ash+ Cement+ Sand/ Gypsum + Lime	Fly Ash+ Cement+ Sand/ Gypsum + Lime	Fly Ash+ Cement+ Sand/ Gypsum + Lime	Fly Ash+ Cement+ Sand/ Gypsum + Lime	Fly Ash+ Cement+ Sand/ Gypsum + Lime
Building Area Required (m2)	1500	2000	3000	4000	6000	8000	9000	15000
Storage Area Required (m2)	15	18	20	20	22	25	25	40
F- Fully Automatic S- Semi-Automatic M-Manual

Advanced Construction for Reliability & Safety

Constructed with boiler grade IS 2062/SA 516 Gr 70 steel, the AAC Plants durable design is enhanced by high-standard finishing, using epoxy paint externally and anti-corrosive coatings internally. Heavy-duty silicon or EPDM gaskets and precision engineering mean robust sealing and optimal thermal insulation. Every component aligns with IS 8598 and international autoclave safety standards, ensuring safe and uninterrupted operation.


Automated, High-Capacity Production

Featuring PLC-based automatic controls with built-in safety interlocks, this plant allows for seamless and reliable operation. The chamber supports rapid autoclaving at up to 200C, managed by sophisticated digital modules that monitor temperature and pressure. With customizable batch sizes, the facility can process between 200 and 600 cubic meters of AAC blocks daily, adapting to diverse manufacturing demands.


User-Friendly Operations & Maintenance

The AAC Plant comes equipped with easy-to-operate, hydraulically driven doors, an ergonomic transport trolley track system, and straightforward controls. Accessories such as pressure/temperature sensors, lifting hooks, and a specialized maintenance kit streamline upkeep and enhance operator safety. The plants design supports quick installation on RCC foundations secured by anchoring bolts, while the modular tracks ease loading and unloading processes.