Rubber Vulcanizing Autoclave
Rubber Vulcanizing Autoclave

Rubber Vulcanizing Autoclave

MOQ : 1 Unit

Rubber Vulcanizing Autoclave Specification

  • Material
  • Mild Steel
  • Product Type
  • Rubber Vulcanizing Autoclave
  • Usage
  • Laboratory
  • Color
  • Silver
  • Type
  • Pressure Steam Sterilization Equipments
  • Chamber Size
  • Customizable (standard options available)
  • Chamber Thickness
  • 16-30 mm (depending on capacity)
  • Outer Size
  • Customizable as per requirement
  • Compressed Air
  • 0.5-0.7 MPa
  • Door Type
  • Manual / Hydraulic / Pneumatic
  • Design Pressure
  • 0.35 MPa-0.4 MPa (3.5-4 bar)
  • Working Pressure
  • 0.25 MPa (2.5 bar)
  • Design Temperature
  • 150C
  • Heat Uniform
  • 2C across chamber
  • Insulation
  • Mineral wool or glass wool, heat resistant
  • Net Weight
  • Depends on chamber size, approx. 5000-15000 kg
  • Recording Parameters
  • Digital/Analog recorder for pressure and temperature
  • Spraying Mode
  • Direct or indirect spraying
  • Outer Trolley
  • Provided for loading/unloading
  • Inner Trolley
  • Included for product placement
  • Spraying Piping
  • Stainless steel, corrosion resistant
  • Steam
  • Saturated steam generation
  • Sterilizing Temperature
  • Up to 143C
  • Working Temperature
  • Up to 143C
  • Sterilization Time
  • Variable as per process
  • Temperature Scope
  • Room temperature to 143C
  • Piping System
  • High-strength seamless pipes
  • Valves
  • Pressure relief, safety and manual valves included
  • Power Consumption
  • Depends on chamber size, generally 10-30 kW
  • Vacuum System
  • Optional vacuum pump for air removal
  • Coating
  • Anti-corrosion industrial grade paint
  • Operation Mode
  • Automatic/Semi-automatic
  • Control Panel
  • Programmable logic controller (PLC) with touch screen
  • Voltage
  • 380V/440V, 50Hz/60Hz
  • Accessories
  • Pressure gauge, temperature sensor, emergency stop button
  • Gasket Material
  • Silicone/EPDM high temperature gasket
  • Safety Features
  • Interlock system, overpressure protection
  • Heating Method
  • Electric/steam heating
 

Rubber Vulcanizing Autoclave Trade Information

  • Minimum Order Quantity
  • 1 Unit
  • Payment Terms
  • Cash in Advance (CID), Cash Advance (CA)
  • Supply Ability
  • 1 Unit Per Month
  • Delivery Time
  • 2 Months
  • Main Export Market(s)
  • Western Europe, Australia, North America, Eastern Europe, Middle East, Central America, Africa, South America, Asia
  • Main Domestic Market
  • All India
 

About Rubber Vulcanizing Autoclave

With the help our diligent professionals, we are able to manufacture and export a wide range of Rubber Vulcanizing Autoclave. Our diligent experts make use of optimum quality materials in the manufacturing process of this autoclave. It is an economical cost autoclave to process the free flowing products in pouches. In addition, customer can easily purchase this Rubber Vulcanizing Autoclave from us in numerous technical specifications at industry leading prices.

Features: 

  • Sturdy structure
  • High performance
  • Low maintenance

Rubber Vulcanizing Autoclave

  • Porgrammable Functions
  • SCADA Control
  • Fully Automatic
  • Optional Cooling System Available
  • Direct/ Indirect types Available
  • Easy Controls
  • High Safety 

Product Details


Design Pressure

10bar

Model

Ruboclave

Automatic Grade

Automatic

Size

Dia.500-10000mm, 100,000mm Long

Capacity

500-500000 Litres



Safe and Intuitive Operation

The autoclave prioritizes operator safety with features such as an interlock system, overpressure protection, and emergency stop. Programmable logic controller (PLC) with a touch screen interface allows for easy process management, whether in automatic or semi-automatic mode. These safety mechanisms and user-friendly controls ensure both productivity and peace of mind during every operation.


Customizable and Efficient Sterilization

Designed for versatility, the autoclave accommodates various chamber sizes and operating pressures, making it suitable for a range of laboratory and industrial rubber vulcanization processes. Supporting electric or steam heating, it achieves temperatures up to 143C with outstanding heat uniformity. The optional vacuum system and stainless steel spraying piping further enhance sterilization efficiency and product quality.

FAQs of Rubber Vulcanizing Autoclave:


Q: How does the autoclave ensure safety during operation?

A: This autoclave integrates multiple safety features, including an interlock system to prevent premature opening, overpressure protection, emergency stop buttons, and both manual and safety relief valves, ensuring maximum operator and equipment protection throughout the sterilization process.

Q: What are the installation requirements for this autoclave?

A: The autoclave requires a stable platform with sufficient space for the customizable outer size, access to 380V/440V power supply (50Hz/60Hz), compressed air between 0.50.7 MPa, and connections for electric or steam heating sources. Proper ventilation and drainage are also recommended for optimal and safe operation.

Q: When should the vacuum system be used during vulcanization?

A: The optional vacuum pump is recommended when air pockets or bubbles in the product may impede complete vulcanization. Using the vacuum system removes residual air before starting the steam cycle, ensuring uniform heat transfer and improved final product quality.

Q: Where can this autoclave be applied?

A: This equipment is suitable for laboratories, manufacturing units, and facilities engaged in rubber vulcanization and sterilization processes. Its industrial-grade construction and customizable features make it ideal for various sectors requiring precise and reliable pressure steam sterilization.

Q: What are the benefits of using a PLC with a touch screen in this autoclave?

A: The PLC with touch screen enables precise, programmable control over all parameters, such as pressure, temperature, and timing. This allows users to automate cycles, monitor real-time process data, and adapt operations easily, boosting efficiency, repeatability, and user convenience.

Q: How does the autoclave maintain heat uniformity across the chamber?

A: The autoclave employs high-strength seamless piping and optimized spraying systems (either direct or indirect) for steam distribution. Coupled with advanced insulation, these features ensure temperature uniformity within 2C throughout the chamber, essential for consistent vulcanization results.

Q: What accessories are included to aid operation and monitoring?

A: Standard accessories comprise inner and outer trolleys for easy loading/unloading, pressure gauges, temperature sensors, digital/analog pressure and temperature recorders, and stainless steel spraying piping. These components help operators monitor and manage the sterilization process with precision and safety.

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